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Chirag

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Chirag

Chirag is a Lean Manufacturing Engineer who has been in the tech industry his entire career. He is the founder of Lookmanufacturing and he is passionate about the development trend of the industry. That is why he created this Industry and design blog.

Industry

Understanding how Plasma Cutting Works

by Chirag November 2, 2020
written by Chirag

The art of metal cutting can get grouped into two-that is mechanical and thermal. Plasma cutting, however, can be categorized into thermal cutting via the famous BaoKun plasma cutting machine. The process uses ionized gas to cut through metal. Besides, this is the most widely used method to cut through sheets or thick metal plates.

Defining Plasma Cutting and Its uses in Various Industries

Plasma is the fourth state of matter from the three commonly known solid, liquids, and gases. Plasma can be found in nature but majorly on the upper part of the earth’s atmosphere. The lighting and high fire temperature are included in the plasma, so are our bodies. Plasma makes 99% of what can be seen in the universe.

Plasma is related to gas since the atoms are not touching each other. Gases can be changed to plasma through high temperatures. The reason why plasma is referred to as ionized gas is that it can flow freely like liquids when put through an electric and magnetic field. A plasma cutter uses electrically conductive gas to conduct energy to conductive material from the power supply resulting in a cleaner cutting process.

Components of Plasma System

Power supply- the supply converts three-phase line voltage to a smooth DV voltage from 200-400VDC. DC voltage helps maintain the plasma during the cut. It can also regulate the output required with the material type or thickness for processing.

a. How Does It Work?

Plasma cutting involves a thermal cutting. This is using heat to melt metal instead of cutting it mechanically.

The plasma cutters use other gases like nitrogen or compressed air. To create plasma, ionization of these gases has to occur.

When the compressed gases contact the electrode, they ionize to build pressure, and plasma is pushed to the cutting front.

Consequently, the cutting tip compresses the flow and creates a flow of plasma. This is put through the workpiece.

Plasma is electrically conductive when the workpiece has been connected through a cutting table from the ground.

Similarly, when plasma comes in contact with the metal, it melts at high temperatures. Eventually, the high-speed gases push off the molten metal.

b. The cutting process

This method requires high voltage and frequency spark. The spark creation occurs when the plasma torch comes in contact with the metal. This process blocks the circuit, which causes a spark, thus creating the plasma.

A pilot arc is a second method. Here, a spark is created in the torch through high voltage and low circuit currents. The spark subsequently creates a pilot arc with tiny amounts of plasma.

Alternatively, using spring-loaded plasma can be used by squeezing the torch on the workpiece to create a short circuit that will enable the current flow. Releasing pressure also establishes a pilot arc.

Final Thoughts

Choosing between the different cutting methods is determined by the materials used. Either the thickness or the application parts used. The best cutting thickness is 15-50mm. Lastly, laser cutting can also be used for thin plates for good quality and speed.

November 2, 2020 0 comment
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CNC

The Changing Face of CNC Programming?

by Chirag October 30, 2020
written by Chirag

Innovation is rapidly increasing, and its face is also changing. Industries such as CNC manufacturing and CNC programming are impacted. So, professionals in these sectors are doing everything to achieve their tasks efficiently.

Prototypes are extensively shrinking in size such that exotic materials are becoming common than ever before. For that reason, industries are investing in CNC machining services to produce top-notch products.

It is no wonder the leading product development companies are pushing the envelope into investing in CNC machining services to keep up with the innovations. Take a look at the four major developments that make it possible:

1. Faster Precise Cutting Tools

Prototypes are calling for hard-to-design materials such as superfine cuts for faster output. As a result, CNC machine services are investing in a variety of new cutting tools. Following the recent developments, an era of modern cutting tools has been developed to help drill harder materials and improve precision while increasing speed. These tools are such as diamond-surfaced bits and drills that use CNB.

2. Increased Efficiency

In the long run, a high-quality CNC machining service provider is focused on delivering top-notch prototypes at a relatively low cost. Today’s leading machining services are on the verge of achieving this by investing in leading technology, and workers, elements that deliver increased efficiency.

3. The Use of Software as a Sensor

Several advances in machining have been substantial, but smart software always needed more intelligent hardware. As such, effective implementation of adaptive control and probes are being installed on machining tools and workpieces.

The software adjusts feeds, motor, coupled with a drive to help correct and compensate for a variety of numeric conditions. The system reduces damage to machines by monitoring velocity and vibration acceleration.

4. Machine Monitoring and Connectivity

Just recently, big data and the Internet of Things reached the machining manufacturing sector. Companies have since been adding new control levels and data collection over machine processes. The objective, which is also referred to as smart factory includes better communication between these machines, humans, and algorithms.

Also, the rise in the use of big data in various companies and improved ability to assess and interpret data brings new insight into machining processes.

5. Identifying New Trends

Manufacturers can identify various trends in one machine performance and head straight to the cause analysis of the machining process. At the same time, new trends make it possible for manufacturers to understand customer needs.

Numerous brands and companies are currently developing different products to help support the industrial drive. One such company is the Heidenhain State Monitor, a software developer that offers various tools to help focus on a machine’s performance and its connectivity.

6. Prediction

The CNC programming of various machine tools will soon rely on CAM software in many ways. Because the programmers are relatively effective at applying the knowledge, their impact in machining will stick around for a long time. It looks like companies will end up doing well by investing in hardware and software tools to help maximize the productivity of programmers.

Final Thoughts

Technological advances driven by the new industry movement will force the development of CNC machining in industries. Programmers will seem smarter and largely connected to machines. These machines will also gradually on their own such that they will also require little interaction with human operators.

October 30, 2020 0 comment
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CNC

An Overview of the Different Parts of CNC

by Chirag October 15, 2020
written by Chirag

Machined CNC parts refer to a unique manufacturing process involving the programming of pre-programmed software to facilitate the movement of various tools in the CNC milling machine. The process may be used to design instruments ranging from lathes to grinders. Milling machines may also be useful. The CNC milling machine parts are functional in several industries, including automotive and electronics.

The importance of understanding CNC machine parts

  • Machine parts have significantly transformed the manufacturing sector. Production efficiency has increased.
  • CNC machine parts have also changed manufacturing as automation improves speed as well as efficiency
  • CNC machine parts lead to relatively higher accuracy
  • Pre-programmed design specifications make it easy for manufacturers to spearhead repeatability.
  • CNC machine parts are not labor-intensive
  • CNC machine partshave made it possible to manufacture complicated shapes quickly

Parts of a CNC Machine

1.Table

The table of the CNC machine is a platform where all workpieces should be kept during milling. There are various CNC milling machines and are always readily available in not just small but large sizes. This depends on what exactly they are meant to do.

Some types of tables are:

  1. Vertical CNC Mill– this type of CNC mill has a vertical spindle axis and needs to be used for milling.
  2. Horizontal CNC Mill– this has a vertical table mill. The only difference is that the cutters are mounted horizontally.

Different parts can be used in designing CNC milling machines. These objects include axis, cutters, and spindles. They perform specific functions depending on their design.

2. The Axis

An axis may be anywhere from one to six. This highly depends on the machine type. It determines the size as well as its function.

3. Control panel

The control panel refers to the part in a CNC machine that helps to hold the keyboard of a computer. It is where all the G-codes are programmed into a machine.

4. Coolant and supply tubes

A coolant and supply tube is used to help keep the tool used in cutting lubricated and cool to their efficient working temperatures.

5. Spindle

The spindle is a flexible tool holder that rotates often. The tools mounted on the rotary holder are then placed in the spindle, given that it has RPMS in various sizes. The speed of the spindle should be set according to the different characteristics needed by the materials required.

6. CNC Controller

The CNC controller is in the milling machine and is useful in sending various signals to the motor machine tool. It also moves into the axis of the CNC. Electronic control operates as the primary part of the CNC machine. It also executes the electrical as well as electronic equipment as the principal input codes.

7. The Chuck

The CNC machine grips the material to be machined. The chuck has several parts that play a role in the completion of the processes. But to operate efficiently, the machine’s jaws are placed on the mount to help grip the parts being molded.

Final Thoughts

For machined parts, it is easy to add various threaded features, such as coil inserts. They can be specified in an interactive quote where the 3D component display shows the threaded type features if the quote is returned.

October 15, 2020 0 comment
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Industry

Everything You Need to About a Tek Screw

by Chirag October 13, 2020
written by Chirag

A tek screw is also called self-drilling screws or self-tapping fasteners. At the end of its tip, a carving is found there known as a drill. It is used to create a small hole on a surface before the whole screw gets driven into the very surface. Most of them are designed for metal to metal applications, but there’s one made specifically for wood to metal known as ReanerTek screw. In this write-up, we look at the basics of a tek screw.

The Basics of a Tek Screw

1. How are Tek Screws Used?

The screws have many capabilities and are used in any wok that would benefit from them. They are used in construction to join two metals such as steel, aluminium, copper, or to join wood and metal. They are very common in the electrical industry and work with steel studs and thin metal applications. You drill it into the material while being guided by the drill points, depending on the material’s thickness. The drill points range from 1-5. An electric screwdriver or a drill is necessary to drive the screws in.

2. What are the Benefits of Tek Screws?

a. Saves Time

You don’t need to pre-drill a hole to use it. Some screws require you to create a pilot hole that will guide you in driving it, which may take more time. With tek screws, you place it directly on the spot you prefer then a hole is created by the drill bit. This saves a lot of time and reduces the steps needed to complete some projects.

b. Durability

The crews remain in good condition even in extreme weather. You can use them on many projects, and they still look perfect. This extends their life span and serves you for a long time.

c. Non-Corrosive

The material used to make the screws does not rust. The most common material used is stainless steel, and it’s not affected by any environmental condition.

d. No Mess Made

Since there’s no pilot hole drilling, no shavings are produced; therefore, it is easy to clean up afterward. Creating the hole first produces dust and dirt, which adds to the work that has to be done.

3. What Type of Tek Screws are Available?

There are many tek screw options available for purchase. They come in various types and sizes. The tip’s size identifies the screws, and its length depends on the thickness of the material being drilled. The head style category includes screws such as flathead, wafer head, hex washer head, pan head, trim head, and many more.

4. What to Consider Before Buying the Tek Screw

It would help if you considered the following.

  • The head style
  • The thickness of the screw required, i.e., 6,8, 10, 12, 14
  • The length of the screw depending on the thickness of the material
  • How does the tip of the screw look like? Its purpose
  • The material of the screw; zinc plated, stainless steel, copper
  • The number of screws needed

Conclusion

Tek screws come in handy in various applications and have significant advantages. They are easy to use and require minimal effort and time. You can check out more on screws and know which other types are available.

October 13, 2020 0 comment
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Industry

Why walk behind concrete planers are awesome

by Chirag October 12, 2020
written by Chirag

The relevance of a walk-behind concrete planer cannot possibly be overestimated. The typical concrete planer also known as concrete scarifiers or concrete floor planers, is essential in the modification or repairing of already laid down concrete surfaces.

Concrete planers are needed when a modification needs to be made to an already laid down concrete surface. It is also needed when a repair needs to be carried out which will require chipping away some parts of the already existing concrete floor. Getting a concrete planer could be somewhat challenging, but not impossible. The best walk behind concrete planer is just a single delivery order away.

 This is to say that if cracks or any other type of surface damage is already occurring on these concrete floors a concrete planer would be needed if proper damage repairs to be done. The concrete planer is also seen by some as a finishing tool which is essential in grinding and proper leveling of concrete floors.

This process is indispensable as it is aimed at giving the concrete surface some level of shine and smoothness. At least, as smooth as concrete could be. The best walk behind concrete planer is so easy to use that there are various DIY videos concerning the use and handling of this planer.

What is Walk-behind Concrete Planers?

The conflict plane is also known as surface planers or concrete scarifiers function or work buy seemingly chipping away at concrete surfaces.

This “chipping ” action is needed especially when repairs are to be carried out. concrete once laid down is relatively difficult to alter. This is one of the benefits of concrete in construction, its durability. However, this advantage could seem like a disadvantage if modification is to be carried out.

Concrete planers or scarifiers make it easier to alter concrete floors. Although they would need to chip away some portion of the concrete for the modification process or repair to begin, the “damage” they cause is largely limited. 

The most recent walk behind concrete planers can be handled by just about any adult. All one needs to do is have a basic understanding of how the concrete planer works. There are various DIY or do-it-yourself videos available online.

JIEHE Walk-behind Concrete Planers

JIEHE walk behind concrete planers has been tried and tested with time. They have proven to be the most versatile and optimal machines in the preparation of concrete. This includes other damaged surfaces for either repair and/or modification.

The fact that they are known as concrete planers does not mean that their use is restricted to concrete floors and finishes only. JIEHE walk behind concrete planers could also be used in the removal of metal coatings and finishes. These machines are proven to be better than their counterparts in terms of efficiency. They also have a reliable rate of job completion. 

 Conclusion

JIEHE walk behind concrete planers are products of JIEHE machinery. This company has been in the construction industry for many years and its products and machinery have withstood the test of time. they are currently among the leaders in the manufacture of the best walk behind concrete planers today.

October 12, 2020 0 comment
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