lookmanufacturing.com
  • Home
  • About
  • Industry
  • Automation
  • Processing
  • Contact
    • Write For Us
Home - Archives for Chirag - Page 4
Author

Chirag

Avatar photo
Chirag

Chirag is a Lean Manufacturing Engineer who has been in the tech industry his entire career. He is the founder of Lookmanufacturing and he is passionate about the development trend of the industry. That is why he created this Industry and design blog.

Industry

Advantages of using PTFE gaskets and sheets

by Chirag July 19, 2021
written by Chirag

If you are in manufacturing, you know just how important it is to have all the valves well sealed. Leaking fluid and gases can be dangerous to the factory and can cause huge accidents. It is for this reason that people get PTFE gaskets and sheetsfor their pipes around the factory. You can get your Multidirectional Expanded PTFE Sheet China Manufacturer, who are known to have genuine products. Here are some of the main perks of PTFE gaskets.

1. Highly resistant to chemicals

One of the biggest perks of using PTFE gaskets is that it is highly resistant to the chemical. It is the main reason it can seal up pipes that deal with aggressive chemicals like acids, bases, and solvents. Tests done with the gaskets show that they do not let any liquid pass through, no matter how strong it is. They can be trusted to hold everything in when it comes to closing up such valves.

2. Resistant to high temperature

Another perk of using PTFE gaskets is they can withstand high temperatures without melting or disintegrating. The quality makes it appropriate for food manufacturing and packaging companies since most of them have to heat the food and cook it fully before they package it. Getting gaskets that can withstand the right temperature and lower temperature for foods sold frozen is a great perk because the companies do not have to worry about cross-contamination from the gaskets.

3. Versatile

One of the main reasons many companies use PTFE gaskets is the versatility it comes with. The gaskets come in a variety of thicknesses, filters, and compression sheets. You get to choose which one will suit you and your needs. The various sizes mean you can use them for different uses. Most companies allow you also to get your custom-made size to suit your needs.

4. Works well as an insulator

Whether you are working with electricity or heat, getting gaskets that insulate against them can be a great plus for you. With PTFE gaskets, you get all these features. They work very well as electrical and thermal insulators, which means you can use them for insulation purposes. It can be used even in a heavy-duty industry that needs insulation, although they might have to make it thicker to withstand all the work it will be doing.

5. Easily available

Getting PTFE gaskets is very simple, all you need to do is get the right manufacturer and place an order for them, and you will get it in no time. It beats the hassle of figuring out where you will get the gasket from or having to buy them at a very high price. Many of the factories that manufacture PTFE do it at an affordable price that even a startup can afford.

Conclusion

Running a manufacturing plant means that you need to know the different components of the plant itself. PTFE gaskets might not be a big part of the plant, but they play a major role in ensuring the machines are safe and working. Getting the right PTFE gaskets is very vital to the running of your plant.

July 19, 2021 0 comment
0 FacebookTwitterPinterestEmail
Industry

The Primary Forms Of Sandwich Panels

by Chirag July 16, 2021
written by Chirag

A sandwich panel is a popular form of insulation. It is typically made of three materials. There are two metal sheets and core material. The core is made up of insulating material. Insulated sandwich panels come in a wide range of designs. From roof sandwich panels to ceiling panels, the market features several types of sandwich panels. This post will cover some of the primary sandwich panel types.

Types of sandwich panels

The following are common forms of sandwich panels based on the type of core material;

1. Polystyrene sandwich panels

These are a relatively new type of sandwich panel made with polystyrene as the core material. They are also made up of steel plates on each side of the sandwiched polystyrene. The three components of polystyrene sandwich panels are bonded with high intention adhesive. This is done at high temperature and pressure via an auto forming device. Note that polystyrene sandwich panels are also referred to as eps sandwich panels.

2. Polyurethane sandwich panels

Like eps sandwich panels, polyurethane, also referred to as PU sandwich panels, are relatively modern insulation panels. They are multi-functional construction materials made up of polyurethane foam as the core material and two steel plates on each side of the core. The steel plates and the core material are bonded with intension adhesive at high pressure and temperature. This is also done through an auto-forming contraption. PU insulation panels are lightweight, load-bearing, and highly flexible. They also feature excellent sound and heat insulation.

3. Mineral wool sandwich panels

They are one of the oldest types of sandwich panels on the market. These panels are comprised of two layers of weather-color plating plates. The plates are either made of steel or aluminum. Their core material is made using mineral wool. This is one of the best fireproof insulation materials on the market. Mineral wool sandwich panels are highly used in roofs and walls. They are also common in large factories, storage facilities, freezing stores, and cleanrooms. Their uses are primarily centered in the industrial setting. This is because of their excellent heat insulation, weight-bearing, and waterproof elements.

Other types

Sandwich panels can also be categorized based on the application area. In this category, below are the top forms of sandwich panels;

4. Ceiling sandwich panels

These sandwich panels are made up of two sheets of metal and are insulated with polyurethane foam. They are usually installed after the roods and gutters are put in place. Therefore, they are used to cover the ceiling. These sandwich panels act as heat and sound insulation.

5. Floor sandwich panels

These panels are usually installed on the floor. Their role is to protect a room or facility from heat penetration. Some floor sandwich panels are sometimes made from insect and pest-resistant material.

Conclusion

Other than the types of sandwich panels listed above, there are also wall sandwich panels. These panels also differ based on the brand. The best sandwich panel brands manufacture each of the types of panels above and more. The range of variety allows you to pick according to your needs.

July 16, 2021 0 comment
0 FacebookTwitterPinterestEmail
Industry

Do you understand the shipping restrictions

by Chirag July 15, 2021
written by Chirag

If you are planning to purchase goods from overseas, you need a couple of considerations before accepting international orders. Taking your business to the international level is the right mindset, but you need to figure out the best strategies regarding logistics that can impact your business. Keep in mind that procedures can be more complex compared to local shipments. Dealing with China fulfillment could be a good idea because you will experience the best logistics that could favor your business and save on costs. This article provides the necessary information you need to know before you consider shipping internationally.

Understand the shipping restrictions

When you expand your business borders and opt for international shipping, you need to understand the restrictions regarding that country. You might make purchases but fail to ship them conveniently because of given restrictions. You will not want your products to be held by customs and end up wasting your resources dealing with such scenarios.

As such, there is a need to inquire and consult your international wholesaler about the legal procedures you need to approach before shipping your products. Similarly, identify the items that are prohibited or are only restricted to domestic markets. Ensure you sign proper paperwork that outlines the correct protocol as well as the regulations regarding international shipping.

Estimate the transit time and costs

You probably understand that international shipping might take longer compared to domestic shipping. Regardless, your customers will be expecting their orders and purchases as quickly as possible. In this case, you need to commit and ensure you estimate the shipping time appropriately when ordering products from overseas.

The transit time and cost will depend on the means of transport used. While this is true, a merchant must look at the cost and products to ensure orders get to their hands quickly and still benefit the business. In this case, you need to figure out whether the products can survive on a cheap sea trip or they could be perishable and require quick but expensive delivery.

Understand the customs, duties, and taxes

Before shipping any goods from overseas, your country must clear customs before delivery is allowed. As a merchant, you need to understand the custom terms based on the items you are shipping and whether the items are allowed. Besides, you should ensure that you clear and correctly pay the country-specific taxes and duties.

Keep in mind that these fees will vary depending on the country the product is shipped to, as well as the value of your shipments. Before you purchase items from wholesalers in any particular country, ensure there are no chances of getting trouble keeping up with the customs fees.

Documentation

Documentation is critical for international shipment. It would help if you were sure to get your paperwork done correctly and that every document is included to avoid problems during delivery. A commercial invoice is a standard document you should check in detail to ensure all information is correct. The document includes details of the sender, receiver, and the information of the products you are shipping. There is also information regarding the country of origin and the value of the shipments. The rest of the documents you should include are the certificate of origin, shipment export declaration, NAFTA certificate of origin, and electronic export information. You will expect a smooth shipment when you learn about all the necessary shipment documentation.

July 15, 2021 0 comment
0 FacebookTwitterPinterestEmail
Industry

Classes of Rapid Prototyping Technologies

by Chirag July 6, 2021
written by Chirag

Rapid prototyping is a section of rapid manufacturing involving the fabrication of items using 3D Computer-Aided Designs. Rapid prototyping has several services under it used in a number of applications due to their many benefits. Product manufacturers prefer this process for custom machining of their products to the traditional manufacturing methods. It is quick, affordable, and saves time; hence customers can have their products finished and introduce them to the market within a short time. In this post, we look at the rapid prototyping classifications.

Classifications of Rapid Prototyping Techniques

The purpose of these processes is to produce prototypes. However, they all work differently, use varying materials and create different prototypes based on their fidelity.

1. Solid Based Process

It is divided into two that is fused deposition modeling and laminated object manufacturing.

Fused Deposition Modeling or FDM involves three-dimensional printing technology and features a filament. The filament is usually thermoplastic and is subjected to heat until it melts in the nozzle barrel. The barrel is located within the printing machine, so after melting the filament material, its molten form is deposited systematically in layers following instructions from the computer deposition program. The use of this process is popular with desktop printers, and it’s also time-saving and affordable.

The laminated Object Manufacturing process is also referred to as sheet lamination. The feed mechanism carries a layer of paper or plastic to the construction surface for cutting using a laser. The paper layer forms more layers which are pressed on by a heater roller to help them bond together. Later, computer-controlled laser beams cut the layers into the desired shape to create a CAD design pattern. It is also quick, cost-effective, and easy to use.

2. Liquid-Based Process

Stereolithography (SLA) is the primary method used in this process. It is the most common for industrial applications and incorporates the 3D printing technique among all the rapid prototyping techniques. It creates different parts, especially plastics using a solidified photosensitive liquid passed through the computer-aided ultra-violet light to form layers. The layers stick together using self-adhesive materials to form a 3D object.

3. Powder Based Process

It consists of two techniques: Direct Metal Laser Sintering and Selective Laser Sintering.

Direct Metal Laser Sintering is primarily used with metals and their alloys. The metal is subjected to very high heat from the laser to below melting point through the laser sintering or to a level above the melting point through selecting laser melting. The formed powder is fused into a solid layer, and more layers are exposed to make the process continuous. However, compared to other techniques, this one can take hours or days to complete.

The Selective Laser Sintering method forms parts by adding layers of materials using the additive manufacturing technique. A laser lays the material, then heating and sintering are done to develop the prototype. However, additional processing goes on to smoothen the surface.

Bottom Line

Rapid prototyping is essential for prototype creation which facilitates the development of the final product. All its techniques have advantages and disadvantages and are suitable for different applications in the manufacturing industry.

July 6, 2021 0 comment
0 FacebookTwitterPinterestEmail
Industry

What is Heat Sink? Learning the Basics

by Chirag June 18, 2021
written by Chirag

Heat sink is a type of object that helps to spread heat from one object to another. Several experts think aluminum is the best heat sink supplier because of its affordability and electricity conductivity

In this guide, you will find out all you should know about heat sinks.

How Does Heatsink Work?

They work by sending heat away from hot devices. This is done to increase the surface area of the device. For heat sinks to work properly, they need to have a higher temperature than the environment in which heat is transferred.

Why Do People Make Use Of Heat Sinks?

People use heat sinks to save components so they won’t overheat. Heat sinks keep the device temperature stable and stop energy accumulation. It absorbs the energy instead.

What is the Essence of Heat Sink?

In the absence of a heat sink, several electronics would overheat. Heat sinks prevent expensive repairs. They work well in low temperatures, heat sinks release thermal energy, which is used for the operation of various devices.

Do Heat Sinks Work More Than Fans?

Heatsinks are great at their jobs. They need to be used with fans. To use them well, use them with fans. Heat sinks take heat away from devices. Fans provide steady air streams.

What are the Components of a Great Heat sink?

Typical heat sinks include alloys of aluminum. Copper has great properties used for heat sinks. These properties include antimicrobial resistance, biofouling resistance, corrosion resistance, and thermal conductivity.

Are big heat sinks Better than Small or Normal-sized Heat Sinks?

Having a large heatsink would send heat where it needs to go faster. Having a large base plate surface area would send heat from the central processing unit to the pipes. There would be enough mounting error space then. The thermal conductivity of copper doubles that of aluminum. It creates a better heat sink in the end.

Could a heat sink be larger than needed?

Having a large heat sink is not bad. The important thing is that the thermal impedance between the sink and the source is low.

Can I Use Any Heat Sink?

It is okay to use any heat sink. It would be best if you used a heat sink with a thermal resistance lower than 0.31. This would improve the cooling speed. Don’t purchase any heat sink with thermal resistance higher than what’s needed by your processor.

Could the Heat Sink Of A Laptop Spoil?

It is almost impossible for a heatsink to go bad. They are made of copper and aluminum. These metals are used to dissipate heat or thermal energy. Dust could sit on the heat sink, and that could reduce the rate of efficiency. This is the reason desktops or laptops get overheated and are hot to feel.

Final Thoughts

Heat sinks are essential for devices that need heat to be transferred from one system to another. There are different heat sinks. A lot of heat sinks are made using metals that effectively conduct thermal energy. Metals like copper and aluminum can be conducted using heat sinks.

June 18, 2021 0 comment
0 FacebookTwitterPinterestEmail
Newer Posts
Older Posts

About This Site

Lookmanufacturing.com is a manufacturing blog that providing the latest manufacturing news for engineer. such as rapid prototyping, injection molding, 3D printing, PCB fabrication and automotive manufacturing.

 

 

Contact Us

If you have any suggestion or want to submit article to us, please fill this form

Copyright All rights reserved.


Back To Top
lookmanufacturing.com
  • Home
  • About
  • Industry
  • Automation
  • Processing
  • Contact
    • Write For Us