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Industry

Types Of Contact Manufacturing: Everything You Need To Know About

by Chirag
written by Chirag

Contact manufacturing is a vastly used service in the international markets when one company arranges the manufacturing process of the products of a company which is located at a different country. OEM service providers like Inno manufacturing has made it really easy for companies to outsource their manufacturing process if they don’t have any physical existence in their desired territory.

Contract manufacturing also includes international outsourcing and international subcontracting. Today, we will be talking about everything you need to know about the contract manufacturing, its types and every other thing that is related to this.

What Actually is Contract Manufacturing?

It is the service which is usually used by different companies who are willing to expand their product reach to the place where they don’t exist physically. The company A will hire another company B which is located at any place and who is offering the contract manufacturing service and on the behalf of company A the company B will start producing the product with the exactly same specifications and characteristics to sell it in the market with the name of company A.

contact manufacturing

contact manufacturing

In these types of agreement the company that is opting for the contract manufacturing may also provide the required raw material and all the necessary material that is required for product production process.

A contract for this manufacturing process may include the following heads:-

  • Product quality
  • Product quantity
  • Conditions
  • Delivery dates
  • Certifications

This process involved the outsourcing of products of certain goods to a foreign market through a manufacturing partner who’s responsible of the production process. Many companies nowadays have being benefited from this service because it allows you an indirect business expansions and increase in profits.

What are the benefits of contract manufacturing?

As discussed above that contract manufacturing enables you to explore the potential inside you, there is a lot that can be discussed as benefits of this process.

  • Saves the cost

By using a contract manufacturing service the companies save the cost in many terms like hiring, recruiting, maintenance, paying for the facilities etc. Once you are done with this contract you are not responsible for anything mentioned above, the company that is providing this service will be held accountable for doing all the measures.

This way you save a lot of your cost and get a chance to increase your profitability.

  • Saves the time

If you sign the contract with a competent and an experienced company then it is obvious that the experience will enable the contractor to work in a fast manner that will save the time. They will be pre-informed about any anomalies that happen within the process.

contact manufacturing

contact manufacturing

  • Makes you focused

Once you know that your production process is handled and will be looked by the professionals, you are now free to focus more on the development on your business strategies and explore how you can move even more forward. You can make greater strategies for marketing and branding purpose or start creating new strategies and plans to drive more sales to increase the revenue.

Therefore, after reading this write-up you are all set and you know much about the contract manufacturing process which will help you out to do greater deals in the international market for your growth!

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Industry

How To Choose The Best LED High Bay Lights

by Chirag
written by Chirag

As a property owner, you have a responsibility to ensure it is well illuminated. However, how do you illuminate buildings with high ceilings? Such include warehouses, factories, gym facilities, and most arena.

All these facilities need illumination as high as 15 feet from the ground. Well, there are many lighting options to consider. The most popular of all being LED high bay lights.

Buying LED high bay lights is different from other sources of light. You’ll need to check its wattage among other features. The idea watts for these lights is 400W.

These are some primary areas to optimize. Be sure to get the best results.

  1. Brightness Levels

What level of brightness do you need in your facility? The lighting needs in a football arena will be different from that of a warehouse.

For example, a standard industry warehouse will do fine with a brightness level of 200 lux. But a detailed supermarket may require a stronger illumination. A brightness level of 300 lux to 600 lux would be ideal for them.

As such, the first strategy would be to identify the brightness level you need in your facility. Have an expert analyze the area. In this way, the experts will be able to simulate the strength of your bays and how to get to these lux levels.

  1. The Lumen Output

What’s the amount of light you need per square meter? In most cases, the cheap LED lights will produce smaller lumen per square meter.

The higher the lumen rating per LED light, the higher it’s brightness. The trick here is to know what you want and go for it.

Don’t fear to seek assistance and guidance when you need it.

  1. Color

The color of your led light determines its brightness. Led colors are measured in Kevin.

Once you go shopping, you’ll get different colors out there. These include a 5000 Kevin, 4000 Kevin and 3000 Kevin.

The recently led brands in the market bear 5000 Kevin rating. It’s also known as Daylight. It can produce white light same as the one you get from sunlight at midday.

The 3000 Kevin rating has a yellow color. It’s very common in hotels and coffee shops. It’s essential in creating the ambiance for your premises.

  1. The Beaming Angle

Where do you want your lights to face? Beaming can have a narrow or broader beaming angle.

For example, if you install a narrow beam lighting, it’ll concentrate its brightness towards a particular direction. It’ll, therefore, illuminate a large area.

A wider beam angle allows your light to illuminate in all directions. In the end, it’ll deliver low lux levels in all directions.

  1. The Driver Brand

What’s the life expectancy of your lighting option? If you choose a low-quality driver brand, it’ll last for two years.

However, a high-quality driver brand may have up to 10 years. These brands will have at least a five years warranty.

If you’re not specific about how to make the best selection, don’t hesitate from asking for help.

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Industry

“Xiaomi” The Smart Devices Manufacturer

by Chirag
written by Chirag

The manufacture of variety of smart devices currently has become an easy task for many upcoming companies. In recent years the manufacture of different devices such as smartphones, laptops, televisions, smartwatches, and smart home devices has risen. Xiaomi a Chinese electronic and software manufacturing company is one of the many companies producing a variety of devices. Started in 2011, the company has grown to become a universal company.

Xiaomi is manufactures the following products:

  • Smartphones
  • Applications
  • Smartwatches
  • Televisions

These are only but a few of the products they produce. Presently Xiaomi is the fourth best smartphone manufacturing company and the best in China. To increase its manufacturing capabilities, Xiaomi has over 15000 employees in various countries such as India, Malaysia, Singapore, and China. The company is now expanding its territories to other countries such as:

  • Philippines
  • South Africa
  • Indonesia

History of Xiaomi Smart Manufacturing

Xiaomi was founded by Lei Jun, Lin Bin, Dr. Zhou Guangping, Lui De, Li Wanqiang, Wong Kong-Kat, and Hong Feng. Xiaomi publicly launched its first android-based firmware in August of 2010. The firmware was similar to that of Apple’s iOS and Samsung’s TouchWiz. Since its introduction to the market, the company has produced very sleek devices every year.

Xiaomi Mi 1 was the first smartphone produced by the company. Later in 2012, the company produced a second version of its first smartphone “Xiaomi Mi 2.” This smartphone was a breakthrough for the company due to its vast sales. Ten million plus Xiaomi Mi 2 was sold worldwide. In 2013, the company announced production of three-dimensional television. That was not the end of the year for the company, in the same year they manufactured Xiaomi Mi 3.

The company continued to make huge strides in device manufacturing sector. September of 2013, the company stated ideas of opening its first service center in Beijing, China. In the same year, the company sold over fifteen million smartphones making it the fifth best smartphone manufacturing company on China.

Singapore was the first country to have a Xiaomi company outside China. The company was launched in 2014. Since that year, the company has made huge impact in the smart devices manufacturing opening various companies in different countries in Asia. Xiaomi has grown to become one of the best in the market.

Xiaomi Products and Features

Apart from the manufacture of smartphones, the company has go a mile in manufacturing of other devices involving current technologies.

Smartphones

Xiaomi has become popular due to its vast manufacture of smartphones. However, since its first smartphone it has produced many other smartphones.

Xiaomi Mi 1

Being the first to be produced by the company, it has several features, which include:

  • A resolution of 480×854 pixels
  • Four inch display screen
  • Its battery size is 1930mAh
  • ROM is 4GB
  • Dual core Processor of 1.7GHz
  • Its operating system is android 4.0
  • Primary camera is 8 Megapixels
  • Front camera is 2 megapixels

The phone led to the production of many other phones. Other versions of this phone were produced such as the Mi 1 youth edition and Mi 1S that had few different features.

Xiaomi Mi 2

One of the most affordable smartphone by Xiaomi, Mi 2 came with lots of reception from most customers.

Features
  • Has a quad core processor of 1,5 GHz
  • Its random access memory is two gigabytes
  • Its primary camera is 8 megapixels while its front camera is two megapixels
  • It has a 16 GB internal storage
  • 30 inch display screen
  • Has a resolution of 720×1280 pixels
  • Its battery capacity is 2000mAh
  • Android version is 4.1

It also has Wi-Fi connectivity and it is 3G enabled. Same to Mi 1 the Mi 2 also has other versions like Mi 2S and Mi 2A.

From these two smartphones, there are other types of Mi like Mi 3, Mi 4, Mi 5, and Mi6. All this have advanced features from the Mi 1 and Mi 2. Xiaomi also manufactures Note pads. They include the Mi Note, Mi Note 2, Mi Note 3, and Mi Note Pro, having a display screen of 5-7 inches.

Xiaomi is not left behind in the manufacture of internet connectivity devices. Not that popular as the smartphones but they produce quality and long lasting devices. MiWiFi is a Xiaomi device launched in 2014. Its latest model has the ability to store data of up to six terabytes. In addition, there are also Mi televisions, which are one of the smart televisions in the market.

Mi TV was introduced in 2013 its display screen is 43 inches. The television is manufactured using the latest technologies. To its software developing section, Xiaomi has an application known as MiTalk that enables users to communicate. The application is available for both iOS and Android users.

Xiaomi has also ventured in laptop manufacturing. Currently it has been able to produce a variety of laptops for example:

  • Mi Gaming Laptop
  • Mi Notebook Pro
  • Mi Notebook Air
  • Mi Notebook Air 4G

Why You Should Buy Xiaomi Devices

For a number of years buying a Chinese smartphone is seen as a fake device. Nevertheless, this has not affected legit and quality devices from Xiaomi to sell. The following are reasons why you should buy Xiaomi devices.

  1. High Definition Camera

Comparing to other smartphone manufacturing companies, their camera quality is lower comparing to Xiaomi camera quality and technology used.

  1. Cheap Devices

I know there is a perception that cheap is equivalent to low quality products but as per my experience with Xiaomi devices, they are very quality even though they are cheap. If you are looking for the quality devices, I think you should purchase one of their devices.

  1. Ability to Uninstall Apps

Many smartphone manufacturers install applications that you cannot uninstall. This is a big problem for most smartphone users. Xiaomi has considered this problem hence you can uninstall all third party smartphones applications.

  1. Fast

Do not under estimate Xiaomi devices. They are one of the fastest smart devices produced.

Conclusion

Since the introduction of smart devices manufacturing many companies have come to existence. However, no matter what the other manufacturers produce, Xiaomi is among the best smart devices manufacturing companies.

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Industry

Cost and Quality Controls for China Mold Manufacturers

by Chirag
written by Chirag

Creating molds for manufacturing takes different forms. The most popular form of molding at present is injection molding. Controlling the costs of creating the molds and the pricing for customers to purchase custom molds for their products is a challenging part of business. Mold manufacturers; such as those at Sositar Mould Co. and Eco Molding Co. in Shenzhen, China; control costs in several ways, such as mold design, materials, and machining.

Mold Design

Experience in mold building is very important. Companies that have experienced mold designers are more likely to be able to produce quality molds at reasonable prices4. Experienced mold designers know the best material to use and what is possible when designing a mold. Quotes for custom molds can be more precise with experience and save customers money, as well as save production costs for the mold manufacturer.

An experienced design team will provide quality industrial, appearance, and structure design. The design teams will also provide excellent mold design and mold flow analysis. In-house design molding can also save time and production costs for the mold manufacturer and customers. Quality mold design helps control costs by avoiding retooling and product waste, saving money and time.

Materials

The materials used to build the molds is as important as the design of the mold. Use of subpar materials in the mold can lead to unsatisfactory results in the product output. Many factors determine the best choice for building a mold. For instance, the number of parts to be produced. The fewer the parts, the less time the mold will be used. In this case a softer, less expensive steel can be used to build the mold 1.

Choosing the proper type of steel when building a mold not only ensures a quality mold, it can also save time and money. Use of steel from quality suppliers in countries like Sweden, Japan, America, France, Germany and China help mold manufacturers ensure the quality of the mold and the customer’s product3. As with quality design, the use of quality materials to build molds lowers costs by lowering the probability of producing bad parts and avoiding waste and lost time.

Image result for doctor blades

Machining

Mold manufacturers mainly use two types of machining to build a mold, CNC machining and EDM machining. CNC machining is the standard form of machining used to build a mold. A CNC machine uses CAD (computer aided design) software to instruct the CNC machine on how to cut the steel and form the mold.

EDM (electrical discharge machining) uses an electrode made of graphite or copper to obtain the desired shape of the mold 2. The main advantage of this process is that it can create shapes that standard CNC machining is not capable of. EDM can also eliminate additional heat-treating by shaping pre-hardened molds. Sometimes the EDM finish is fine enough to serve as a final part without additional mold cavity polishing.

Image result for edm tooling

A mold built by combining experience, proper materials and machining techniques will not only produce a quality product for the customer, it will also produce more business for the mold manufacturer and help to reduce costs and increase profits. Quality built molds save time and costs, providing mold manufacturers the opportunity to increase sales, profits, and to maintain a reputation as a quality provider of injection molds.

 

Sources

  1. Crescent Industries- http://info.crescentind.com/blog/bid/66085/understand-common-steels-used-in-injection-mold-making
  2. CS Tool Engineering- https://www.cste.com/services/plastic-injection-mold-making
  3. Eco Molding Co., Limited- ecomolding.com
  4. Sositar Moulding Co., Limited- moldchina.com
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Industry

Is 3D Printing the Future of Manufacturing?

by Chirag
written by Chirag

The main categories of the manufacturing industry have been the repetitive process, the discrete process, job shops, batch processes and continuous processes. Companies often use more than one of these processes to produce one product2. Depending on the item being produced, production time can range from weeks to months. However, with new technologies such as 3D printing, production times, costs, and product designs have improved recently, and continue to improve. So, is 3D printing the future of manufacturing?

3D Printing vs the Processes

Many companies use a combination of processes to produce their products. The repetitive process is usually a production line that produces the same product over and over, with relatively little change in line setup or changeover. The discrete process also uses production lines; however, the products are more diverse and the line setup can change frequently. Job shops usually have production areas instead of production lines, where one or more versions of a product are assembled2.

3D Printing vs the Processes

In each of these processes setup, changeover, and tear-down take time and cause downtime during production. 3D printing can greatly reduce costly time loss due to these process activities. With 3D printing, losing time to setup and changeover is almost eliminated as changes in the product are made by changing the program in a CAD or other computer system. There is no need to retool or change the machinery. The ability for quick changeover or product design changes also shortens costly downtime5.

For instance, using 3D printing can cut production time of jigs and fixtures by ¼, and is less expensive to create complicated designs5. 3D printing also allows a company to create and test parts before running a large production batch. 3D printing also provides the ability to start new production without the need to wait for time-consuming and costly tooling necessary with conventional manufacturing. Cost cutting and shortening time constraints could be positive aspects pushing 3D printing to be the future of manufacturing5.

3D Printing, Design, and Prototyping

With traditional manufacturing, design is limited to the abilities of the machinery producing the product. With 3D printing, design is virtually limited only by the designer’s creativity. 3D printing allows for greater flexibility and intricacy in the design of products. Changes in how products are structured can be achieved with 3D printing, allowing for more complex and stronger products made with less material1.

3D Printing vs the Processes

Prototyping also benefits from 3D printing. Prototypes can be made more quickly and less expensively with 3D printing. Different versions of a prototype can be created to test the best design and save time on testing and retooling of the prototype to get the most viable product. Advancements in the ability to create prototypes and more intricate designs while shortening time frames and lowering costs make 3D printing a big part of the future of manufacturing1.

3D Printing and Production Size

Manufacturers usually run large quantities of their products to lower the cost of production. Tooling, setup, and changeovers raise costs for smaller runs of a product. With 3D printing a company can run a small batch of a product without the higher costs and time it takes to run small batches with traditional machining. For instance, more than 60% of manufacturers believe that 3D printing will become a way to produce obsolete or older replacement parts within the next 5 years. Also, over 50% believe parts needed after a product goes to market will be produced using 3D printing within the same time frame4. Small runs of specialized products are also more cost and time effective with 3D printing, therefore, products with a smaller consumer target will be more attractive to manufacturers.

3D Printing vs the Processes

3D Printing and Materials

The traditional form of most manufacturing is known as the subtractive process, or removal of material by cutting it away to form the finished product. With this method of production, material waste can be 50% or more. Often the waste material is either disposed of or recycled. 3D printing is an additive process, or material is added in a layering process that eliminates most material waste. For example, creating a product using a metal like aluminum and the subtractive process can leave as much as 60% of the material as scrap3. This scrap then must be recycled or discarded. 3D printing uses the minimum amount of material and practically eliminates the need to melt down and recycle any wasted material.

3D Printing and Supply

A large part of traditional manufacturing is supply and inventory. Ensuring that the necessary parts for production, assembly, and machine tooling and maintenance are available is important to keep the process moving. Warehousing and inventory control are necessary for many industries. 3D printing can eliminate much of the need for warehousing extra parts and materials. 3D printing also cuts back on the amount of inventory as orders can be filled and shipped as they come in rather than in larger batches.

3D Printing vs the Processes

3D Printing and Customers

With traditional manufacturing, the time from sales to delivery can take weeks or months. Machine tooling, material ordering, and design changes take time. With 3D printing and the elimination of tooling and changeover times, this period can be shortened to days or less than a couple of weeks. Material costs can also be lessened as 3D printing uses less material than regular manufacturing. Quicker turnaround time and lower costs make for happier and more satisfied customers.

3D Printing and Customers

3D Printing as the Future of Manufacturing

There are aspects of 3D printing that are considered barriers to manufacturers choosing 3D printing as their main form of production. Some manufacturers consider the cost of the printers and uncertainty of the final product to be reasons to hold off on embracing 3D printing. Some manufacturers, approximately 22%, believe 3D printing will disrupt existing supply chains4. Although 3D printing is not ready for mass production and still too expensive for certain business owners or applications, the technology continues to improve and costs to go down.

If 3D printing is the future of manufacturing it is because of the benefits gained in prototyping and design, and savings in time, materials, and other costs. The 3D printing industry grew more than 17% in 20161. Some manufacturers see barriers to the use of 3D printing as the standard for manufacturing. However, others believe that ignoring how 3D printing can benefit the manufacturing process can lead to competitive losses to those who do embrace the new technology, now and in the future.

 

Sources

  1. Business News Daily- https://www.businessnewsdaily.com/10380-3d-printing-in-manufacturing.html
  2. Machine design- http://www.machinedesign.com/contributing-technical-experts/5-types-manufacturing-processes
  3. MBT- https://www.mbtmag.com/article/2016/01/how-3d-printing-will-impact-manufacturing-industry
  4. PWC- https://www.pwc.com/us/en/industries/industrial-products/library/3d-printing-comes-of-age.html
  5. com- http://www.stratasys.com/solutions/additive-manufacturing
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